Skip to main content

Cooling Coil Calculation

Cooling Coil Calculation


When selecting a cooling coil, many engineers jump straight to software... but understanding the fundamentals is what makes the difference on-site.


1. Cooling Load (Q) Start with the basic equation:

Q = m × Cp × ΔΤ


Where:

  • m = air mass flow rate (kg/s)
  • Cp = specific heat (~1.02 kJ/kg.K)
  • ΔT = temperature difference (°C)


2. Airflow Method (Most Practical) In real projects, we usually use airflow:

Q1.2 x CFM × ΔT


(or in SI)

Q = p x V x Cp × ΔT


Example:

  • Airflow = 5000 CFM
  • Entering air = 30°C
  • Leaving air = 15°C


ΔT = 15°C


Q1.2 x 5000 × 15 = 90,000 Btu/hr (~7.5 TR)


3. Coil Selection Parameters

Don't stop at load calculation. Always verify:

  • Entering air DB/WB (important for latent load)
  • Chilled water temperature (e.g., 7/12°C)
  • Face velocity (recommended: 2-2.5 m/s)
  • Number of rows & fins spacing


4. Key Field Insight

A common mistake is oversizing the coil:

  • Leads to low humidity control
  • Causes short cycling
  • Reduces system efficiency


5. Pro Tip from Site

If your supply air temperature is too high:

  • Check coil fouling
  • Verify water flow rate
  • Measure △T across coil (air & water side)



Good engineering is not just calculation... it's verification on site.

Comments

Popular posts from this blog

VALVES USED IN A CHILLER SYSTEM AND THE TYPICAL VALVE PACKAGE

  VALVES USED IN A CHILLER SYSTEM AND THE TYPICAL VALVE PACKAGE 1.Chilled Water Side Valves ⇒Isolation valve (manual/electric actuated). ⇒ Installed on CHW supply and return lines.  ⇒ Used to isolate chiller for maintenance. 2. Balancing Valve (Manual or Automatic)  ⇒ Ensures correct flow rate to/from chiller.  ⇒ Helps maintain Delta T and proper flow distribution.  ⇒ Located after evaporator outlet (return line). 3. Differential Pressure Bypass Valve (if 2-way valves in system)  ⇒ Prevents excess pressure build-up when terminals shut.  ⇒ Maintains flow through chiller. 4. Flow Switch  ⇒ Senses chilled water flow across evaporator.  ⇒ Safety interlock: trips chiller if flow is lost.  ⇒ Usually paddle type or electronic. 5. Air Vent Valve (Manual or Automatic)  ⇒ Removes air pockets.  ⇒ Placed at high points of piping and chiller headers. 6. Drain Valve  ⇒ For flushing, cleaning, and maintenance.  ⇒ Located at low poin...

HVAC common unit converter chart

 Here's a comprehensive HVAC unit converter chart: Volume Flow Rate 1.CFM (Cubic Feet per Minute) to CMH (Cubic Meters per Hour):  1 CFM ≈ 1.699 CMH 2.CFM to m³/s (Cubic Meters per Second):  1 CFM ≈ 0.000472 m³/s Airflow Velocity 1.FPM (Feet per Minute) to m/s (Meters per Second):  1 FPM ≈ 0.00508 m/s 2.m/s to FPM:  1 m/s ≈ 196.85 FPM Energy and Power 1.BTU/h (British Thermal Units per Hour) to kW (Kilowatts):  1 BTU/h ≈ 0.000293 kW 2.Tons of Refrigeration to kW:  1 Ton ≈ 3.517 kW Pressure 1.Inches of Water Gauge (in wg) to Pascals (Pa):  1 in wg ≈ 249.08 Pa 2.PSI (Pounds per Square Inch) to kPa (Kilopascals):  1 PSI ≈ 6.895 kPa Temperature 1.°F (Fahrenheit) to °C (Celsius):  °C = (°F - 32) × 5/9 2.°C to °F:  °F = °C × 9/5 + 32 Additional Conversions Length 1.Inches to Millimeters:   1 inch = 25.4 mm 2.Feet to Meters:  1 foot = 0.3048 meters Area Square Feet to Square Meters:  1 sq ft = 0.0929 sq m Volume Gallons to L...

Type of Heat Exchanger

 There are several types of heat exchangers used in HVAC systems, including: 1. Coil Type:     - Chilled water coils     - Hot water coils     - DX (direct expansion) coils     - Evaporator coils     - Condenser coils 2. Shell and Tube Type:     - U-tube heat exchangers     - Straight tube heat exchangers 3. Plate Type:     - Plate and frame heat exchangers     - Plate and shell heat exchangers 4. Finned Tube Type:     - Finned tube heat exchangers 5. Spiral Type:     - Spiral heat exchangers 6. Regenerative Type:     - Regenerative heat exchangers 7. Adiabatic Type:     - Adiabatic wheel heat exchangers 8. Run-Around Coil Type:     - Run-around coil heat exchangers These heat exchangers are used in various applications, including: - Air conditioning - Heating - Ventilation - Refrigeration - Heat recovery - Industrial processes Each type of hea...