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Cooling Coil Calculation

Cooling Coil Calculation


When selecting a cooling coil, many engineers jump straight to software... but understanding the fundamentals is what makes the difference on-site.


1. Cooling Load (Q) Start with the basic equation:

Q = m × Cp × ΔΤ


Where:

  • m = air mass flow rate (kg/s)
  • Cp = specific heat (~1.02 kJ/kg.K)
  • ΔT = temperature difference (°C)


2. Airflow Method (Most Practical) In real projects, we usually use airflow:

Q1.2 x CFM × ΔT


(or in SI)

Q = p x V x Cp × ΔT


Example:

  • Airflow = 5000 CFM
  • Entering air = 30°C
  • Leaving air = 15°C


ΔT = 15°C


Q1.2 x 5000 × 15 = 90,000 Btu/hr (~7.5 TR)


3. Coil Selection Parameters

Don't stop at load calculation. Always verify:

  • Entering air DB/WB (important for latent load)
  • Chilled water temperature (e.g., 7/12°C)
  • Face velocity (recommended: 2-2.5 m/s)
  • Number of rows & fins spacing


4. Key Field Insight

A common mistake is oversizing the coil:

  • Leads to low humidity control
  • Causes short cycling
  • Reduces system efficiency


5. Pro Tip from Site

If your supply air temperature is too high:

  • Check coil fouling
  • Verify water flow rate
  • Measure △T across coil (air & water side)



Good engineering is not just calculation... it's verification on site.

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